WELDING AUTOMATION FOR PRODUCTION AND PROFITABILITY

July 31, 2018

Welding automation demands the usage of machines to boost speed and precision while producing high quality welds. These systems are simple to integrate in the production environment and cut the risk of errors and inconsistent welds, ultimately causing higher productivity. This method allows companies being more green that assist end the need to send jobs overseas. For companies on the tighter budget, there is a choice to rent or lease various kinds welding related equipment.

When Quality Welds are Critical. Welding is probably the most complex manufacturing processes. Both manual and automatic welding has their distinct advantages. For a lot of assemblies, manual fusing may still are the ideal alternative. However, welding automation can be a recommended process where quality of the joint is crucial. It’s also a possible option when soldering done repeatedly on same parts.



Semi-Automatic vs. Fully Automatic. There’s 2 categories of welding automation namely, semi-automatic and fully automatic. In semiautomatic soldering, parts loading into the soldering fixture, is really a manual process, while a weld controller keeps motion of torch and stillness with the parts at preset parameters. When the fuse is done the operator removes the assembly and repeats the method. In fully automatic soldering, a personalized machine or compilation of machines loads the work-piece, places the part or torch set up and completes the weld. The device also monitors company’s weld and unloads the welded product. A few quality checks may also be designed in the machine. Companies that assemble products in limited quantities but must correct welds can be helped by a semi-automatic system.

The Benefits of Welding Automation. Welding automation offers four distinct advantages that include quality, increased productivity, decreased labor costs, much less wastage. Quality achieved by combining mechanized torch and part motions with electronic recall of parameters. By reduction of a persons reason from the welding process both semi-automatic and fully automatic systems assist output. With higher speeds and minimal setup time, automated soldering systems can easily outpace manual soldering.

Welding Automation Apparatus. Welding automation includes several systems offering positioners, manipulators, turning rolls, bed rollers, cutting machines, wire feeders, and remote monitoring, for example. A soldering positioner can be a convenient aide to raise productivity and quality. With the aid of a positioner establishing work-pieces towards the best possible positions can increase productivity up to 70 %. In addition, it allows for ergonomic working comfort, which is required for welders that otherwise may match in stressful environments.

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